Menu
Linkedin-in

Electrical Assemblies Testing

Rigorous Testing Equals Unequaled Quality

At dataCon, we provide mission-critical Electrical Assembly Testing Services tailored to meet the rigorous demands of naval defense applications. Our advanced testing processes built on decades of domain expertise ensure high-quality performance and reliability in extreme maritime and combat environments, where operational readiness is paramount in today’s evolving threat landscape.

Circuit Card Assemblies (CCA) Validation

Circuit Card Assemblies are essential to modern naval systems, requiring flawless functionality under demanding conditions. Our testing capabilities include:

  • In-Circuit Test (ICT): Verifies precision in machine placement, component values, tolerances, and overall functionality while detecting shorts between circuits in close proximity.
  • Flying Probe Tester (SPRINT4510): Designed and programmed in-house to confirm component placement, detect opens and shorts, and ensure system integrity for mission-critical applications.

Chassis and Wired Assemblies Testing

Our testing extends to complex chassis, electrical racks, and wired assemblies containing active components.

  • DITMCO Model 2650: Validates assemblies with relays, switches, solenoids, LEDs, and programmed power sources.
  • Continuity/Discontinuity Tests and Insulation Resistance Testing for reliable operation under demanding conditions.

Backplane Testing

We provide specialized testing for backplanes, ensuring seamless integration and operational efficiency:

  • VME/VME64x Bus Tester (VBT100-220):
    • Verifies VME backplanes through Power Supply Tests, Power LED Monitoring, Intrusive Voltage Tests, and more.
  • Everett Charles 9090 Backplane Testing:
    • Supports up to 40,000 test points, with:
      • Continuity testing from less than 5 ohms to 10K ohms.
      • Isolation threshold testing from 10K ohms to 100 megohms.

Production Environmental Testing (PET)

Our PET services ensure that components are equipped to withstand harsh military environments, helping achieve operational reliability throughout their lifecycle.

  • Temperature Cycling / Burn-In conducted using the Thermotron SE-600-6-6 chamber for environmental stress testing.
  • Rigorous Thermal Shock testing to simulate extreme temperature changes and their impact on assembly performance.
  • Vibration Testing performed in-house with the Unholtz-Dickie Model SAB15F-S202-LP vibration stress testing machine, reducing costs and turnaround times.
  • High-Voltage Harness Testing conducted using our DIT-MCO Model 2650 analyzer for testing cables and harnesses to meet stringent quality standards.